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Blog · July 9, 2023

Steel vs. Plastic Pallets Under an IBC

The pallet under a tote is easy to overlook, and it often decides how many trips a tote survives. Here is how steel and plastic pallets compare.

DateJuly 9, 2023
Read time4 min
Topicshardware, pallets
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Pallet choice is not the exciting part of an IBC. It is, however, often the part that decides whether a tote survives many reuse cycles or only a few. IBCs commonly ship on plastic, composite, wood or steel pallets.

The forklift problem

Most pallet damage comes from forklift tines catching the pallet instead of clearing it. The damage is often invisible at the time. A plastic or composite pallet may crack across a fork pocket and fail on a later trip.

Steel tends to bend rather than crack. A dented steel pallet is often still usable, which is why steel pallets are popular for totes that will be cycled many times.

The trade-offs

  • Weight. Steel pallets are heavier, and you pay freight on that weight every trip.
  • Food applications. Some food customers prefer plastic or composite pallets. Check your own requirements.
  • Price. Pallet type affects price. Pricing is by quote from partner suppliers.

Which to choose

For a one-off purchase where the tote will see a few uses, plastic or composite is usually fine. For a tote you expect to cycle many times, steel is worth asking about. Tell the partner supplier how you plan to use the tote and ask what pallet options they have.